The AE-500 Absorbent Surgical Cotton Roll Manufacturing Plant is an advanced, semi-automatic production line tailored for efficient conversion of raw cotton into sterile, medical-grade absorbent surgical cotton rolls. Designed with productivity, hygiene, and GMP compliance in mind, this unit is ideal for small to medium-scale manufacturers targeting hospitals, clinics, pharma distributors, and export markets.
Cotton Opener Breaks down cotton bales and removes major impurities.
Lapping Unit Uniform layer formation for consistent processing.
Bleaching Tank with Agitators SS 304 grade tanks for controlled chemical treatment (hypochlorite-based or hydrogen peroxide method).
Washing Chamber Multi-stage washing system to ensure impurity-free output.
Drying Unit (Hot Air / Steam Radiator) Efficient moisture removal to <5% using high-volume ventilators (energy-efficient).
Carding & Combing System Aligns cotton fibers for smooth and soft texture.
Rolling Machine Converts processed cotton into compact rolls (100g to 1kg).
Cutting & Packing Table Optional add-on for manual or semi-automatic cutting and wrapping.
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